01 — Production Department

5D Robotic Milling

Multi-axis industrial robotic sculpting in high-density foams, tooling boards, and timber for monumental forms and precision molds.

Our 5D robotic milling cell utilizes multi-axis industrial robotic arms and 5-axis CNC gantries to carve complex undercuts and organic geometries directly from 3D scans or CAD models in EPS/PU foams, epoxy tooling boards, and hardwood for composite sculptures, foundry patterns, and vacuum thermoforming molds.

When a monumental sculpture requires seamless organic curves in fiberglass, carbon fiber, cast bronze, or vacuum-formed acrylic, 5-axis robotic milling provides unmatched speed and geometric fidelity. Our long-reach robotic arm with an integrated rotary turntable carves deep undercuts in a single setup.

Whether we are milling a positive high-density polyurethane core laminated in marine-grade epoxy and fiberglass, or precision epoxy tooling molds for repeatable luxury brand editions (such as the Renault 5 Pyramid in Geneva), our robotic cell bridges digital design and heavy industrial fabrication.

5D Robotic Milling
5D Robotic Milling
01.A — What We Provide

What We Provide

  • 01 5-axis CAM toolpath programming and undercut optimization
  • 02 High-speed roughing and fine ball-nose finishing in EPS, PU, or tooling board
  • 03 Structural fiberglass/epoxy hard-coating and internal steel frame integration
  • 04 Precision negative molds for GFRC, carbon fiber, bronze casting, and thermoforming
  • 05 Complete sanding, priming, and museum-grade topcoat finishing
01.B — Materials & Capabilities

Materials & Capabilities

Kinematic Freedom 6-Axis Industrial Robot + External Rotary Axis (Full 5D Continuous Toolpaths)
Milled Materials High-density EPS & PU foams, Epoxy/PU tooling boards, MDF, Hardwood, Plaster, Wax
Max Object Size Unlimited via precision-indexed block segmentation and dowel alignment
Surface Accuracy ±0.2 mm finish-pass accuracy ready for fiberglass lamination or silicone molding
Primary Applications Direct composite core sculptures, bronze foundry patterns, vacuum forming molds, GFRC molds
Digital Input 3D laser scans, ZBrush/Blender sculpts (.OBJ/.STL), Rhino (.3DM), SolidWorks (.STEP)
04 — Quick Quote & Contact

Tell Us What You Want to Make

Message us on WhatsApp, send an email, or fill out the short form below. A simple description, reference photo, or rough dimensions are enough to start.

What is enough for a free quote?

  • 01 A photo of a similar sculpture, figure, or inspiration
  • 02 A simple hand sketch or PDF with approximate dimensions
  • 03 A 3D model (STEP, OBJ, STL, Rhino) if you already have one
  • 04 Or just a short note: what you want to build and roughly how big

Direct Contact (Same-Day Reply)

Dubai (d3) · European Factory (EU) · New York — Typical reply under 24 hours.